Cold rolling: efficient inline monitoring in real time

LiquiSonic^® ensures a perfect oil mixture

Improves and stabilizes product quality
Reduction of wear on rolling elements
Acceleration of the process
Avoiding scrap

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Challenges in cold rolling

Ensuring product quality

Avoiding plant damage

Both can be influenced by the quality and ratio of the oil/water emulsion.

Know the ratio of rolling oil and water at any time

Perfect rolling results
No delayed measurements
Detect the ingress of hydraulic oil
Extended equipment life
Automated replenishment and no sampling

Monitoring of the cooling emulsion

Lubrication

Reduces wear by removing dirt and particles

Cooling

Long-term protection of the rollers

Ensuring an optimal ratio of rolling oil and water on a permanent basis

Reason for fluctuating mixing ratios:

Continuous evaporation of water
Oil discharge over the rolling material
Ingress of foreign oils (hydraulic oil, lubricants)
Iron abrasion and dirt

Constant fluctuations require permanent real-time monitoring

Worst case: Plant shutdown with scrap

With LiquiSonic^® you are on the safe side

Our experience - your advantage

The LiquiSonic^® measurement system offers space for 99 data records. Dozens of rolling oil types have already been measured and more can be measured at any time on request in the in-house laboratory. The competent team from SensoTech provides support with many years of experience.

Examples of already measured rolling oils:

Producer	Oil	typical measurement range	Temperature
Quaker Houghton	Quakerol NH 6786	0 - 15 wt%	20 - 70 °C
Quaker Houghton	Rolkleen 1553 E	0 - 20 wt%	50 - 80 °C
Henkel	Bonderite L-RO6530	0 - 5 wt%	40 - 60 °C
Henkel	Gerolub 71	0 - 20 wt%	50 - 80 °C
WIN Group	BW SYNROL-500K	0 - 10 wt%	55 - 65 °C
Fuchs Group	TRENOIL S838	0 - 5 wt%	30 - 60 °C
Castrol	Iloform RS 4060	0 - 10 wt%	30 - 60 °C
San-I Chemical	Yushiroble SER-100H	0 - 10 wt%	40 - 60 °C

Describe your application - we will get back to you for technical coordination!
Together we clarify boundary conditions and possible solution approaches.

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