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Measure TEG concentration inline in natural gas dehydration


How dry the lean TEG leaves regeneration determines gas quality. LiquiSonic® measures this value inline every second, directly in the glycol line.

Instead of waiting for the next sample, you can continuously see the regeneration status and operate the reboiler and stripping gas accordingly.

Keep lean TEG in view

Continuous regeneration quality, not just in the lab report

No sampling

Hot, hygroscopic glycol stays in the loop

Robust against gas bubbles

Significantly more tolerant than many other methods

Explosion-proof versions

For gas processing, offshore, and storage operations

TEG concentration can be determined inline via the speed of sound: A LiquiSonic® sensor is installed in the glycol line, measures sound transit time and process temperature, and calculates the TEG content in wt% from this. For natural gas dehydration, the regenerated lean TEG is of primary interest, ideally measured after heat exchange and cooling, with a typical process window of 98 to 99.9 wt% TEG. The measured value is available to the control system every second and replaces or supplements manual sampling followed by water determination in the lab. Water-loaded rich TEG can also be measured to evaluate water absorption in the absorber.


The glycol loop leaves little room for error

In the absorber, triethylene glycol removes water from the wet natural gas. The resulting rich TEG is regenerated in the reboiler, further concentrated with stripping gas if needed, cooled, and returned to the contactor as lean TEG. Between 99.5 and 98.5 wt%, there are only a few tenths of a percent of water. That is enough to noticeably raise the water dew point of the sales gas. This often only becomes visible at the gas analyzer downstream of the contactor or in the next lab sample, meaning with a delay of hours.

What throws the loop off balance

  • Reboiler temperature or firing rate drifts
  • Stripping gas incorrectly dosed or temporarily unavailable
  • Fluctuating gas moisture and load changes in the contactor
  • Circulation rate too high for regeneration to keep up
  • Hydrocarbons, salts, and degradation products in the glycol

What follows from this

  • Water dew point out of specification
  • Risk of hydrate formation and corrosion in the downstream pipeline
  • Reboiler runs hotter than necessary as a precaution
  • Thermal glycol degradation and increased makeup quantities
  • Discussions about gas quality without a reliable data series

Limits of conventional monitoring

  • Lab sample and titration provide one spot value per shift or week
  • Glycol is hygroscopic: the sample absorbs moisture during sampling
  • Density and refractometer measurements respond only weakly in the upper TEG range
  • Conductivity shows salt load, not water content
  • The dew point in the gas shows the consequence, not the cause

LiquiSonic® in the glycol loop: one sensor, one continuous value

The sensor is installed in the lean TEG line, ideally after the heat exchanger and cooler. It determines the transit time of an ultrasonic pulse over a fixed measuring path; this yields the speed of sound and, together with the measured temperature, the TEG content.

Color, turbidity, and conductivity do not matter
An acoustic property of the medium is measured. Discolored or slightly contaminated glycol therefore remains measurable.

Temperature is measured as well and compensated for
Glycol loops fluctuate in temperature. The integrated compensation keeps the concentration value unaffected.

Gas bubbles: tolerant up to a certain degree
Flash gas or entrained stripping gas interferes with the ultrasonic method far less than many other measuring principles. Noticeable gas fractions change the received signal and can be output as a disturbance variable, within limits.

Sensor and controller can be far apart
Signal transmission is digital and works over distances up to 1,000 m - practical when glycol regeneration and the control room are far apart.

The regeneration status as a local numeric value

On the LiquiSonic® controller, the current TEG content is prominently displayed together with the process temperature of the glycol line. Operating personnel at the package can therefore see how regeneration is currently performing without going through the control system.

Target value and limits stored
The bars on the left show whether concentration and temperature are within the agreed range.

Trend instead of individual value
The trend over hours and days makes gradual deterioration in regeneration visible.

Transmission to DCS and PLC
Limit violations can be assigned to digital outputs and integrated into existing alarm concepts.

Measuring principle and measurement points in the TEG circuit

Speed of sound as the measured variable

Transmitter and receiver are located in the sensor head in a fixed geometry. From the transit time and known distance, the absolute speed of sound is derived, which in the TEG-water system is directly related to the glycol fraction. The value does not drift because it is based on a time measurement rather than a reference signal that ages. Evaluation is performed against a dataset created for your glycol.

Lean TEG, rich TEG, or both

The most informative location is the regenerated lean TEG line after cooling, just before the contactor. Anyone who also measures the rich TEG downstream of the absorber obtains water uptake across the contactor as a difference, providing a diagnostic tool for circulation rate and absorber condition. Multiple sensors can be connected to one controller.

Additional components in the glycol

Real loops contain hydrocarbons, salts, corrosion inhibitors, or degradation products. As long as these fractions are known and remain within narrow limits, TEG determination remains reliable. If a second component changes noticeably as well, the measurement task can be expanded through additional measured variables so that two fractions in the carrier medium can be evaluated separately.

What the measurement delivers in operation

Energy in regeneration

✔ - Match reboiler output to actual demand

✔ - Use stripping gas only as much as the target value requires

✔ - Operate circulation rate based on data instead of a safety margin

Gas quality and plant protection

✔ - Detect declining regeneration early, before the dew point rises

✔ - Less thermal stress on the glycol, lower makeup quantities

✔ - Continuous recording as proof for customers

Operating effort

✔ - Significantly fewer samples from hot glycol lines

✔ - No wear or consumable parts in the sensor

✔ - Factory calibration is retained, even when replacing the sensor

Configuration for your package

Installation

  • Insertion and inline versions, installation lengths according to pipe cross-section
  • Common flanges and threads, bypass arrangement upon request
  • Retrofitting to existing dehydration units possible

Explosion protection
Ex versions are available for gas processing, offshore operation and storage systems. We can meet the typical requirements for device category and approval; We coordinate the specific design with your zoning.

Materials and OEM
Stainless steel is usually sufficient for glycol circuits; Higher quality alloys are available for saline or acidic accompanying media. We also supply manufacturers of TEG dehydration packages with customer-specific designs and interfaces.

Quick overview

Measuring range, achievable accuracy, temperature, pressure level and material depend on the design and influence each other. We design the sensor together with you and specify the values ​​that are suitable for your circulation.


  • Measuring principle: Ultrasonic transit time measurement, temperature compensated, inline
  • Measured variables: TEG concentration, process temperature, disturbance detection (e.g. gas bubbles)
  • Measuring points: Lean TEG after regeneration and cooling, optional Rich TEG
  • Interfaces: Analog and digital outputs, Modbus, Profibus, Profinet, Ethernet/IP
  • Maintenance: Maintenance-free, one-time factory calibration

Practical examples and use cases

Gas Processing Plants

Central processing with several contactor lines. The Lean TEG measurement combines regeneration operation and dew point specification of the sales gas.

Gathering and Treatment

Field installations with fluctuating gas moisture and little personnel on site. The measured value is available in the control system without anyone having to take samples.

Offshore platforms

Limited space, hazardous area, limited lab capacity. Inline measurement replaces part of the sampling logistics on board.

Storage and package engineering

Gas storage facilities with changing injection and withdrawal phases, as well as manufacturers of dehydration units that supply the measurement system with them.

35 years of experience in inline concentration measurement

LiquiSonic® Systems operate worldwide in absorption and regeneration loops, from amine treating to gas scrubbers to glycol dehydration. The measurement task is always the same: knowing how pure the regenerated treating liquid is when it re-enters the process.


35+

Years of experience

50+

Countries worldwide

ISO 9001

Quality certified


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Frequently asked questions

How can I tell that TEG regeneration is declining before the gas shows it?

Usually not in time. The dew point analyzer in the sales gas only responds once the water has already passed through the contactor, and the next lab sample may be days away. If the TEG concentration in the lean stream is measured continuously, a drop of just a few tenths of a percent can be seen while the unit is still operating within specification.

We monitor by sampling and titration. What changes?

The lab analysis remains the reference value, but it only describes the moment when the sample was taken. There is also a practical issue: glycol absorbs moisture from the ambient air, and the sample comes hot from the line. Both shift the result toward a wetter reading. Inline measurement, by contrast, provides a continuous trend; the lab can limit itself to spot checks for confirmation.

Where should the sensor be installed?

In the lean TEG line after regeneration, ideally after the lean/rich heat exchanger and cooler and before entering the absorber. There, the flow is steady, the temperature is moderate, and the value describes exactly the glycol that is about to absorb water next. A second measurement point in the rich stream is useful for diagnostics, but not required.

Is this a density measurement, a refractometer, or something else?

Neither. What is measured is the speed of sound in the glycol, from which the concentration is determined together with the temperature. Refractometers evaluate the refractive index and depend on a clean optical window; density measurements are sensitive to gas content and installation conditions; conductivity describes the salt load, not the water content. The acoustic method works without a window, without moving parts, and without a sample loop.

We have gas in the glycol stream. Does it still work?

As a rule, yes. Flash gas, dissolved hydrocarbons, or entrained stripping gas impair the ultrasonic measurement significantly less than many other methods. There is still a limit, however: if the gas content in the measuring volume is very high, the measurement becomes unreliable. Larger gas intrusions characteristically change the received signal and can be output as a disturbance variable, giving you an indication of the operating condition. When selecting the installation point, we also make sure to avoid gas collection points.

Our glycol is not clean?

That is the normal case in used circuits. As long as the accompanying components are known and vary only within narrow limits, the TEG value remains reliable; their influence is taken into account during design. If another component changes significantly, the measurement task can be expanded to include additional variables in order to evaluate two fractions separately. For assessment, a typical analysis of your circulating glycol is usually sufficient for us.

Are there versions for hazardous areas?

Yes. Ex versions of the sensor and controller are part of the standard product range, and we can typically meet the requirements commonly found in gas processing. We determine which variant fits your zone classification and approval framework during the project.

Does this also work with MEG or DEG?

Yes. Monoethylene glycol used for hydrate inhibition and diethylene glycol used in older dehydration units follow the same physical relationship, just with a different characteristic curve. Tell us which glycol you use and the operating range, and we will assign the appropriate data set.

How do the values get into our control system?

Via analog outputs or directly via fieldbus: Modbus, Profibus, Profinet, and Ethernet/IP are available. Limit values for the TEG concentration can also be assigned to digital outputs, for example as a pre-alarm for reboiler operation. Up to four sensors can operate on one controller, which is practical for lean and rich measurement in the same loop.

What maintenance effort is required during continuous operation?

Practically none. The sensor has no moving parts, no membrane, and no optical window that could become dirty. Regular recalibration is not required; the factory calibration is stored in the sensor and remains available even if the device is replaced.

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