The measured values are recorded inline, continuously updated, and available online. The sensor installation takes place directly in the pipeline from DN 6 or directly in the bath. As an alternative to inline measurement technology, LiquiSonic offers® Lab System the possibility to perform fast and precise measurements at a central quality measurement station.
Advantages of bath monitoring
- the process documentation as indirect proof of compliance with quality-relevant parameters such as "bath concentration" and "bath temperature"
- the optimal bath maintenance by specifically replenishing cleaners, solvents, or other process fluids to compensate for carryover and evaporation-related losses
- the efficient control of bath changes through inline monitoring of bath contamination levels
Applications of LiquiSonic®
Typical application areas are
- Cleaning, degreasing, and rinsing baths,
- Corrosion protection, preservation, and coating baths,
- Quenching baths,
- Pickling and etching baths,
- Treatment baths.
The LiquiSonic® Sensors measure precisely, continuously, and directly in the process the concentration of, for example,
- Cleaners and solvents,
- Corrosion protection and preservatives,
- Polymers, liquid metals, and pigments,
- Acids and alkalis,
- Oil emulsions.
LiquiSonic® Lab System – fast, mobile, precise
The measurement system LiquiSonic specially developed by SensoTech® Lab is ideally suited for monitoring processes in smaller plants where inline measurement is not feasible. Especially with smaller volumes, inline measurement is often impractical and associated with modifications. Therefore, a central quality measurement station is suitable in such cases.
For this, LiquiSonic® Lab is the solution:
- fast, precise measurements
- no installation necessary
- mobile measurement system
- further advantages
The use of cleaning and treatment baths spans many industrial sectors and processes. Among other things, single and multi-chamber systems as well as continuous systems are used to remove film and particulate contaminants or to apply anti-corrosion coatings.
Technologically, these processes are implemented in individual baths or bath cascades. The following graphic exemplarily shows the use of LiquiSonic® at relevant measuring points of a degreasing cascade.
LiquiSonic® Measurement and analysis systems enable continuous real-time monitoring of bath parameters such as concentration, temperature, and degree of contamination in all common industrial surface treatment and cleaning processes.
